This is the list of work done on mine to try to fix the issue. Still waiting for engineering. I have complained about the same noise.
Visit September
Concern: Customer: noise from front.
Corrections: Link - Sway Bar - Front - Pair
FRONT STABAR LINK - DUAL MOTOR (1030603-00-B) 2.00 0.00 0.00
Replaced Link - Sway Bar - Front - Pair due to possible rot cause.
Corrections: Sensor - Ride Height - Front - LH
AIR SUSP HEIGHT SNSR ASY FR LH (1027941-00-A) 1.00 0.00 0.00
RVT PUSH-PULL 8X18X20.0 (0M1M) (1006521-00-A) 15.00 0.00 0.00
Replaced Sensor - Ride Height - Front - LH due to possible rot cause.
Corrections: Install Front RH Motor Mount Shear Plate
SHEAR PLATE,TRQ RCTN ARM,SDU-F,MDLX (1066608-99-A) 1.00 0.00 0.00
BLT BTNHD M10x1.50x57 [10.9] ZnAl-W (1004350-00-A) 2.00 0.00 0.00
NUT HF M14x1.50 [10] ZnNi NL INSERT (1004358-00-C) 2.00 0.00 0.00
NUT HFPT M14-2.00 [10] ZnNi-W (1004356-00-B) 2.00 0.00 0.00
WASHER SAFETY M24x39 (1020296-00-B) 2.00 0.00 0.00
NUT HF M24x1.5 [8.8] ZnFl-W (1020297-00-A) 2.00 0.00 0.00
Replace Install Front RH Motor Mount Shear Plate due to possible rot cause.
Corrections: Shaft - Steering Column - Intermediate Lower (Dual Motor)
STEERING I-SHAFT LINK LOWER (1060802-00-A) 1.00 0.00 0.00
AIR SUSP RESERVOIR MOUNT ASY W/ FILL VALVE (1013834-00-D)
Replaced Shaft - Steering Column - Intermediate Lower (Dual Motor) due to possible rot cause.
Corrections: Air Suspension System General Diagnosis
Preformed diagnosis.
confirmed customer complaint
we have located the noise and have escalate the case to engineering.
they will keep one working on the finding we have done.
Corrections: Link - Front Suspension - Lower - Aft - LH
FR SUSP AFT LINK ASSY (1048951-00-C) 1.00 0.00 0.00
UPPER CONTROL ARM SUSPENSION ASSEMBLY - FRONT LEFT - DUAL MOTOR (1043965-00-A)
UPPER CONTROL ARM SUSPENSION ASSEMBLY - FRONT RIGHT - DUAL MOTOR (1043966-00-A)
BLT HF M10x1.50x100 [10.9] DP ZnAl-W (1004357-00-A) 4.00 0.00 0.00
NUT, M10x1.50mm (2007059-00-B) 2.00 0.00 0.00
BLT BTNHD M10x1.50x57 [10.9] ZnAl-W (1004350-00-A) 2.00 0.00 0.00
NUT HF M10x1.50 [10] ZnAl-W (1004351-00-A) 2.00 0.00 0.00
Replaced Link - Front Suspension - Lower - Aft - LH due to possible rot cause.
Corrections: Link - Front Suspension - Lower - Aft - RH
FR SUSP AFT LINK ASSY (1048951-00-C) 1.00 0.00 0.00
NUT CLN HEX M14x2.0 [10] ZnAl-W (1006484-00-A) 4.00 0.00 0.00
NUT HF M14x1.50 [10] ZnNi NL INSERT (1004358-00-C) 4.00 0.00 0.00
BOLT H CAM M14x2.00x114 [10.9]-G720 (2007106) 2.00 0.00 0.00
WASHER CAM M14x32x3x2.5 [10]-G720 (2007107) 2.00 0.00 0.00
WASHER, NORDLOCK, 15.2x30.7x3.4 (1033093-00-A) 4.00 0.00 0.00
Replaced Link - Front Suspension - Lower - Aft - RH due to possible rot cause.
Corrections: Knuckle - Suspension - Front - RH
FRONT RIGHT SUSPENSION KNUCKLE ASSSEMBLY - DUAL MOTOR (1030606-00-D)
Replaced Knuckle - Suspension - Front - RH due to possible rot cause.
Corrections: Knuckle - Suspension - Front - LH
FRONT LEFT SUSPENSION KNUCKLE ASSSEMBLY - DUAL MOTOR (1030605-00-D)
Visit August
Concern: Creaking / flexing noise coming from frunk area backorder steering rack E revi
Pay Type: Warranty
Corrections: Steering Rack (Dual Motor)
STEERING GEAR, LHD (1060801-00-E) 1.00 0.00 0.00
LARGE STUFFER, OUTER BELT SEAL (1021462-00-B) 2.00 0.00 0.00
WSHR,6.0x18x1.6mm, EPOXY (1016456-00-B) 4.00 0.00 0.00
Corrections: Air Spring Module - Front - LH
AIR SPRING MODULE FR - MS2 DM (1067361-25-C) 1.00 0.00 0.00
Corrections: Air Spring Module - Front - RH
AIR SPRING MODULE FR - MS2 DM (1067361-25-C) 1.00 0.00 0.00
Corrections: Halfshaft Assembly - Front - LH
Corrections: Halfshaft Assembly - Front - RH
Corrections: Sway Bar - Front (Dual Motor)
FRONT LEFT HALFSHAFT - DUAL MOTOR (1030615-00-B) 1.00 0.00 0.00
FRONT RIGHT HALFSHAFT - DUAL MOTOR (1030616-00-B) 1.00 0.00 0.00
Visit June
Concern: Frunk plastic makes noise
Corrections: Perform Validation Test Drive
Confirmed customer complaint.
we found noise from steering rack. we will continue replacing the steering rack.
STEERING GEAR, LHD (1060801-00-D) 1.00 0.00 0.00
Corrections: Steering Rack (Dual Motor)
Replaced steering rack dual motor. this did not help.
we will wait on a new revi steering rack that is coming later.
we have backorder the new revi steering rack. and we will contackt customer when we
got part in stock.
Visit September
Concern: Customer: noise from front.
Corrections: Link - Sway Bar - Front - Pair
FRONT STABAR LINK - DUAL MOTOR (1030603-00-B) 2.00 0.00 0.00
Replaced Link - Sway Bar - Front - Pair due to possible rot cause.
Corrections: Sensor - Ride Height - Front - LH
AIR SUSP HEIGHT SNSR ASY FR LH (1027941-00-A) 1.00 0.00 0.00
RVT PUSH-PULL 8X18X20.0 (0M1M) (1006521-00-A) 15.00 0.00 0.00
Replaced Sensor - Ride Height - Front - LH due to possible rot cause.
Corrections: Install Front RH Motor Mount Shear Plate
SHEAR PLATE,TRQ RCTN ARM,SDU-F,MDLX (1066608-99-A) 1.00 0.00 0.00
BLT BTNHD M10x1.50x57 [10.9] ZnAl-W (1004350-00-A) 2.00 0.00 0.00
NUT HF M14x1.50 [10] ZnNi NL INSERT (1004358-00-C) 2.00 0.00 0.00
NUT HFPT M14-2.00 [10] ZnNi-W (1004356-00-B) 2.00 0.00 0.00
WASHER SAFETY M24x39 (1020296-00-B) 2.00 0.00 0.00
NUT HF M24x1.5 [8.8] ZnFl-W (1020297-00-A) 2.00 0.00 0.00
Replace Install Front RH Motor Mount Shear Plate due to possible rot cause.
Corrections: Shaft - Steering Column - Intermediate Lower (Dual Motor)
STEERING I-SHAFT LINK LOWER (1060802-00-A) 1.00 0.00 0.00
AIR SUSP RESERVOIR MOUNT ASY W/ FILL VALVE (1013834-00-D)
Replaced Shaft - Steering Column - Intermediate Lower (Dual Motor) due to possible rot cause.
Corrections: Air Suspension System General Diagnosis
Preformed diagnosis.
confirmed customer complaint
we have located the noise and have escalate the case to engineering.
they will keep one working on the finding we have done.
Corrections: Link - Front Suspension - Lower - Aft - LH
FR SUSP AFT LINK ASSY (1048951-00-C) 1.00 0.00 0.00
UPPER CONTROL ARM SUSPENSION ASSEMBLY - FRONT LEFT - DUAL MOTOR (1043965-00-A)
UPPER CONTROL ARM SUSPENSION ASSEMBLY - FRONT RIGHT - DUAL MOTOR (1043966-00-A)
BLT HF M10x1.50x100 [10.9] DP ZnAl-W (1004357-00-A) 4.00 0.00 0.00
NUT, M10x1.50mm (2007059-00-B) 2.00 0.00 0.00
BLT BTNHD M10x1.50x57 [10.9] ZnAl-W (1004350-00-A) 2.00 0.00 0.00
NUT HF M10x1.50 [10] ZnAl-W (1004351-00-A) 2.00 0.00 0.00
Replaced Link - Front Suspension - Lower - Aft - LH due to possible rot cause.
Corrections: Link - Front Suspension - Lower - Aft - RH
FR SUSP AFT LINK ASSY (1048951-00-C) 1.00 0.00 0.00
NUT CLN HEX M14x2.0 [10] ZnAl-W (1006484-00-A) 4.00 0.00 0.00
NUT HF M14x1.50 [10] ZnNi NL INSERT (1004358-00-C) 4.00 0.00 0.00
BOLT H CAM M14x2.00x114 [10.9]-G720 (2007106) 2.00 0.00 0.00
WASHER CAM M14x32x3x2.5 [10]-G720 (2007107) 2.00 0.00 0.00
WASHER, NORDLOCK, 15.2x30.7x3.4 (1033093-00-A) 4.00 0.00 0.00
Replaced Link - Front Suspension - Lower - Aft - RH due to possible rot cause.
Corrections: Knuckle - Suspension - Front - RH
FRONT RIGHT SUSPENSION KNUCKLE ASSSEMBLY - DUAL MOTOR (1030606-00-D)
Replaced Knuckle - Suspension - Front - RH due to possible rot cause.
Corrections: Knuckle - Suspension - Front - LH
FRONT LEFT SUSPENSION KNUCKLE ASSSEMBLY - DUAL MOTOR (1030605-00-D)
Visit August
Concern: Creaking / flexing noise coming from frunk area backorder steering rack E revi
Pay Type: Warranty
Corrections: Steering Rack (Dual Motor)
STEERING GEAR, LHD (1060801-00-E) 1.00 0.00 0.00
LARGE STUFFER, OUTER BELT SEAL (1021462-00-B) 2.00 0.00 0.00
WSHR,6.0x18x1.6mm, EPOXY (1016456-00-B) 4.00 0.00 0.00
Corrections: Air Spring Module - Front - LH
AIR SPRING MODULE FR - MS2 DM (1067361-25-C) 1.00 0.00 0.00
Corrections: Air Spring Module - Front - RH
AIR SPRING MODULE FR - MS2 DM (1067361-25-C) 1.00 0.00 0.00
Corrections: Halfshaft Assembly - Front - LH
Corrections: Halfshaft Assembly - Front - RH
Corrections: Sway Bar - Front (Dual Motor)
FRONT LEFT HALFSHAFT - DUAL MOTOR (1030615-00-B) 1.00 0.00 0.00
FRONT RIGHT HALFSHAFT - DUAL MOTOR (1030616-00-B) 1.00 0.00 0.00
Visit June
Concern: Frunk plastic makes noise
Corrections: Perform Validation Test Drive
Confirmed customer complaint.
we found noise from steering rack. we will continue replacing the steering rack.
STEERING GEAR, LHD (1060801-00-D) 1.00 0.00 0.00
Corrections: Steering Rack (Dual Motor)
Replaced steering rack dual motor. this did not help.
we will wait on a new revi steering rack that is coming later.
we have backorder the new revi steering rack. and we will contackt customer when we
got part in stock.