Just to put the
Green Car Reports article in context...
The survey doesn't report failures, it reports replacements. The drive unit replacements have been mainly about noise, not about being stranded on the side of the road.
The survey shows these replacements rates by model year:
2012: 26 of 101, 26%
2013: 53 of 232, 23%
2014: 7 of 39, 18%
2015: 0 of 14, 0%
Since any of these vehicles could have had their drive unit replaced after their most recent survey report, these numbers could be low.
The numbers could also be high if owners who have had problems are more likely to fill out the survey. I don't think that's likely a problem, but I don't have another data source to test against.
GCR did some
fancy statistical analysis to estimate future "failure" rates based on the survey data. Who knows if the drive unit "failures" fit their model.
It became clear in mid 2014 that Tesla had an issue with the Model S drive units making noise.
On my way to TMC Connect in July, 2014, I met
a Model S owner who was having problems with his second drive unit making an unusual amount of noise. His was replaced within the original 50,000-mile warranty, and he was having trouble getting another replacement because he was over 90,000 miles (yes, that's a lot of miles for a car that was only 19 months old). He had a conversation with the service folks at the Frement service center and they agreed to replace the drive unit even though he was at almost double the warranty mileage.
The next month, Tesla
extended the warranty on the drive unit from 4 years/50,000 miles to 8 years/100,000 miles (60 kWh models) or 8 years/infinite miles (85 kWh models).
So, yes they have/had a problem, but they are taking care of their customers.
Obviously, I would really like to get more Model S data from all owners, both those who have had issues and those whose ownership has been trouble free.
Plug In America Model S Survey