Todd Burch
14-Year Member
Per my service center, the balloon squeal is due to the current turning into a "plasma" and rushing over the contactors. I don't know much about electricity, so don't know if this rings true. I was informed that my car is not eligible for the contactor replacement, and that the noise is totally normal and operating within design parameters. The balloon squeal, I was told, is specific to the battery contactors and not the drive unit.
I'm satisfied with Tesla's explanation and see no need to make further noise. The squeal comes and goes depending on how much I've driven that day, the temperatures, etc.
That sounds consistent with the arcing explanation above...although why they referred to it as turning into a plasma instead of just arcing is odd.