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Maximum battery charge level reduced

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Unsatisfied with the answer, so today I brought my car to another Tesla SC near my area, a very nice adviser listened to my story then he checked my battery part # and said, indeed this is a reman battery 85KWH, the outer frame is reused but all the inside cells are new, chemical mix similar to my original battery. There is no capped but since the new BMS is "confused" with the old current gateway and the log of the the car, so it can not show the real range and max super charge rate.. It will take sometime for them to communicate and compatible together. If i dont see any progress in range and super charge speed after 4 weeks, bring the car back he will fix it..
This is unfortunately all a massive heap of steaming lies too. Unfortunately at this point you have little recourse other than to play their stalling game.
 
This is unfortunately all a massive heap of steaming lies too. Unfortunately at this point you have little recourse other than to play their stalling game.
I think you are right, after 1 week been using super charge 3 times, the range and rate charge have not improved any better, So what is the truth behind of this issue, did Tesla cap limit my refurbished battery or they installed for me smaller size battery instead of 85kwh ?
 
I think you are right, after 1 week been using super charge 3 times, the range and rate charge have not improved any better, So what is the truth behind of this issue, did Tesla cap limit my refurbished battery or they installed for me smaller size battery instead of 85kwh ?
Although my original 85 kWh battery was replaced with a 90 kWh pack, the mileage went up slightly, but not nearly what the original spec was. I suspect it may be capped to prevent recurrence of failure and to assure a very long life. After two years the rated range has not budged, hence my suspicion.
 
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After 3 months waiting finally I got a refurbished battery replacement 1088815-01-A, and the range stayed 226 miles @98%, comparing to 240 miles @100% from my old battery, the rate of super charge of new battery is much slower 55KW at 45 miles.
Tesla tech told me same thing, the new battery would take 6 to 8 weeks to learn your driving behavior and the range will gradually increase to 265 miles, if not creating new ticket we will take a look of your new battery
Tesla lied to you and I would file a complaint with your state attorney general's office. Tesla service is actually far worse than any traditional dealership model. Your warranty specifically states that you will receive a battery with comparable range to your old battery. If you wait 6-8 weeks, Tesla will then tell you that the degradation occurred during those 6-8 weeks and it's "normal".

You're kind of screwed unless you get the law on your side. Tesla only responds to lawsuits now.
 
On the contrary, I've found Tesla usually completes the needed work for my car the same day. With other companies, for me the turnaround time has frequently been a few days minimum, and without a loaner. Tesla has always offered a free Tesla loaner to me thankfully. As far as battery calibration, hopefully it doesn't hurt to see it through the 6 - 8 weeks and then bring the car back if there's still an issue, including after trying different Supercharger connectors / sites. With the latest software updates, they may be right.
 
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cuti said:

After 3 months waiting finally I got a refurbished battery replacement 1088815-01-A, and the range stayed 226 miles @98%, comparing to 240 miles @100% from my old battery, the rate of super charge of new battery is much slower 55KW at 45 miles.
Tesla tech told me same thing, the new battery would take 6 to 8 weeks to learn your driving behavior and the range will gradually increase to 265 miles, if not creating new ticket we will take a look of your new battery
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Unsatisfied with the answer, so today I brought my car to another Tesla SC near my area, a very nice adviser listened to my story then he checked my battery part # and said, indeed this is a reman battery 85KWH, the outer frame is reused but all the inside cells are new, chemical mix similar to my original battery. There is no capped but since the new BMS is "confused" with the old current gateway and the log of the the car, so it can not show the real range and max super charge rate.. It will take sometime for them to communicate and compatible together. If i dont see any progress in range and super charge speed after 4 weeks, bring the car back he will fix it..

Followed Tesla technician instruction, after 3 SC to max 100%, yesterday my battery range suddenly gains from 230 miles to 237 miles now, and charging rate hit 105KW, I hope next charges the range will pass 250+ miles

1646250796683.png
 
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another Tesla SC near my area, a very nice adviser listened to my story then he checked my battery part # and said, indeed this is a reman battery 85KWH, the outer frame is reused but all the inside cells are new, chemical mix similar to my original battery.

Hi!

From all I've read and saw so far I personally belive it to be highly unlikely that there are still "new" and matched cells around to be build into old frames.

Just as a reminder, the 85 battery pack consists out of 7104 single cylindrical cells. 74 cells put in parallel are called a brick and there is one voltage sensor per each brick. 6 bricks form a module, 16 modules form the whole pack. So far I believe there are certain "hard" limitations imposed by the BMS depending on the voltage at the top/bottom soc but also different brick voltage during charging/discharging, add to the mix the coolant temperature etc. As often described in this forum the top level voltage per brick is 4.2V, therefore => 4.2V x 6 bricks x 16 modules = 403.2V Battery Pack max Voltage. Also the BMS protects the battery not to be discharged too deep, allegedly when at least one brick is dipping below the 3V threshold by disabling drive mode and later shutting down the whole 12V system. From personal experience: When drive mode is disabled make sure to set the suspension to the highest level, enter service- and tow-mode, also disabling the alarm is a good idea. Thus the car can actually be towed or rolled onto a trailer by winch, just saying...

I actually do believe that the BMS calculated rated/typical range could be increased @100% soc by following a certain charging behavior, yet this will not change (significantly) the actual amount of energy you can get out of your battery.

But perhaps the adviser was right and you actually got new & unused cells, initially produced and matched to form a 85 battery. How to confirm that? That is tricky on your end, some methods come to mind...

1) You could drive to a SeC and ask them to show you the onboard Diagnostic Mode, Basic tab, scroll down to the BMS section and you should look for something like this:

1646314218682.png


The above example would be from a car with f/w 2019.12.1.1 (148,438mi) and therefore with neither Brick Voltage nor Supercharging limitation. Good times, long gone.

2) Another option to gain access to the above data would be through an ODB2 dongle attached to your car and sending information via bluetooth to a paired e.g. android phone with the app "ScanMyTesla".

3) The CFDERU-method (Charge Full Drive Empty Read Used) :cool:

a) Plan a charging session e.g. to leave next day with maximum (range charge or 100%) at xx o'clock. Add another 60 minutes to actually reach 100% soc. There are a number of cars whom will stop charging and never being able to go above e.g. 98% or 97% SOC. (*)

Hint: For the sake of your Battery: Do not let the car stand (long) with maximum / 100%. It should be of no lasting impact once in a while when you use the car right afterwards to at least 90% soc or lower.

2) Start driving. When climate allows, keep heater/hvac turned of. Plan your route to drive the battery to <10% or even better ~5% soc to arrive at a charger. If you are adventurous go even slower. Yet there were instances, when Teslas shut down with 2, 3, 4, or even 5% SOC left, rare occasions and afaik unheard with a fresh installed reman battery, but you never know.

3) When reaching your lowest SOC the trips counter "since last charging" shows an accurate number of distance driven and kWh used while driving, giving you a lean buffer of 5% at the bottom and showing you what to expect.

You want to calculate the used kWh at 0%? When charged to 100% SOC and driven down to e.g. 5% SOC, you have a delta of 95% = 0,95. Next divide the used kWh by the decimal delta and there you are with your usable Energy.

Albeit, since Tesla is "adjusting" the calculated remaining range/soc at arrival depending on the current SOC, you cannot simply charge from e.g. 37% to 82% and expect to calculate the same kWh if used from full to zero. Yet when charging next to 100% or whatever max your BMS allows and discharging to or below 5% you should be able to circumvent these "adjustments"... You want to know what I am referring to? Okay, you asked :cool:

Try the following "Experiment": During your next long range trip when arriving at a SuC with e.g. 5% remaining SOC, plug in. and choose the next charging stop, skip the remaining charging time indicator by restart routing. In the Route overview the SOC at arrival is somewhat negative, e.g. -32% at arrival. For some time now you will be able to see that the SOC will raise in 1% increments and the SOC at arrival will do exactly the same... -31, -30, -29 etc. until it reaches 5%. You will notice that the SOC at arrival will be stuck there until your actual SOC raised ~5% and only then both of them will restart to raise in parallel.

Hint: Since Corona I am charging usually once a week to 94% SOC and park then with 89/88%SOC. The "vampire" drain is rather high throughout the winter. Normally I drive on a daily basis, leaving the car to rest over night with less and less SOC until ~10% and again, leavi git overnight and charge in the morning. Different during summer, way less loss , normally I will drive down to 5%, leave it overnight and drive the next morning to the free SuC. These behavior created a well balanced battery, as I was told, by leaving the car to rest with various SOC. Some claim under a certain SOC the aging is even highly reduced.


(*) A brand new 85 Battery back in the day had no problem to charge to 100% even in a timely manner. Perhaps this is limited now by the BMS regardless the age, but I would hope that a truly brand new pack would be different.

BR Oaito.
 
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I didn‘t get the error code but a couple of times in the last 30 days, my car wouldn’t charge beyond 61 miles. Tried four different mobile chargers and still says charging completed at 60 miles. First time it happened, I was able to charge it full at a supercharger station. Second time, it happened, it wouldn’t charge beyond 61miles even with supercharger. But somehow, it started to charge to full capacity at home. Perhaps, just driving around did the trick. I put in a repair order this week and SC did remote diagnostic. Tesla is going to replace my battery under warranty.
FFD9741F-03A6-4816-9BC4-976061735EE4.jpeg
 
Well looks like the service center feels I need a new pack. They are offering a pack described on the invoice as "Batt, s3, BB, Remanufactured, MDLS (1088815-01-B) for a cost of $11k including labor.

Has anyone received a similar pack and can tell me what the performance might be? Specifically, my pack prior to 2019 used to get 240-250 miles of range and would supercharge up to 115kw. Since 2020 it had a max range of 220 and a max supercharge speed of 70kw. I'm curious if the new pack would be more like the former or latter.

Any other questions I need to be asking about this remanufactured pack? Is there any way to assess the age or wear of it?

I sent emails to Gruber and WK057 motors but haven't heart back

So, what did you end up doing?

Did you buy the "Batt, s3, BB, Remanufactured, MDLS (1088815-01-B)" from Tesla?
 
I didn‘t get the error code but a couple of times in the last 30 days, my car wouldn’t charge beyond 61 miles. Tried four different mobile chargers and still says charging completed at 60 miles. First time it happened, I was able to charge it full at a supercharger station. Second time, it happened, it wouldn’t charge beyond 61miles even with supercharger. But somehow, it started to charge to full capacity at home. Perhaps, just driving around did the trick. I put in a repair order this week and SC did remote diagnostic. Tesla is going to replace my battery under warranty. View attachment 800706
It could be your charge port?
 
Pretty much the charge port either work or does not... It does not tell the battery when to stop, that is the BMS :)
When my port was having issues, it would stop at random places (overheat), then it would not even start a charge.
Interesting to see a this issue on a 2017 MS 100D. I thought the issue was virtually exclusive to the 85 and 90 packs but it seems like the battery capacity limitation is a broader issue for all Teslas with something potentially wrong with the battery.
 
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Interesting to see a this issue on a 2017 MS 100D. I thought the issue was virtually exclusive to the 85 and 90 packs but it seems like the battery capacity limitation is a broader issue for all Teslas with something potentially wrong with the battery.

My personal take is that if the car's software is up to date, regardless of model, and if there is an issue with the battery, Tesla (the BMS) would put certain limitations on your pack along possible alerts. I think this has been their mitigation strategy since 2019.16.
 
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My personal take is that if the car's software is up to date, regardless of model, and if there is an issue with the battery, Tesla (the BMS) would put certain limitations on your pack along possible alerts. I think this has been their mitigation strategy since 2019.16.
Or its just a random battery failure. They do happen, after all, unrelated to batterygate/chargegate.
 
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So, what did you end up doing?

Did you buy the "Batt, s3, BB, Remanufactured, MDLS (1088815-01-B)" from Tesla?
Yes, I did. It works as expected for an 8 year old remanufactured battery. max range around 235-240 and crappy supercharging with max speeds around 70kw even in favorable conditions. Came with a 4yr/50k warranty so I should have a least a functional battery until 2026, at which time I will be ready for a new car
 
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Yes, I did. It works as expected for an 8 year old remanufactured battery. max range around 235-240 and crappy supercharging with max speeds around 70kw even in favorable conditions. Came with a 4yr/50k warranty so I should have a least a functional battery until 2026, at which time I will be ready for a new car

Thanks for the response. Good luck with the pack. I hear the car market in 2026 would be better than now :)
 
Hi!

From all I've read and saw so far I personally belive it to be highly unlikely that there are still "new" and matched cells around to be build into old frames.

Just as a reminder, the 85 battery pack consists out of 7104 single cylindrical cells. 74 cells put in parallel are called a brick and there is one voltage sensor per each brick. 6 bricks form a module, 16 modules form the whole pack. So far I believe there are certain "hard" limitations imposed by the BMS depending on the voltage at the top/bottom soc but also different brick voltage during charging/discharging, add to the mix the coolant temperature etc. As often described in this forum the top level voltage per brick is 4.2V, therefore => 4.2V x 6 bricks x 16 modules = 403.2V Battery Pack max Voltage. Also the BMS protects the battery not to be discharged too deep, allegedly when at least one brick is dipping below the 3V threshold by disabling drive mode and later shutting down the whole 12V system. From personal experience: When drive mode is disabled make sure to set the suspension to the highest level, enter service- and tow-mode, also disabling the alarm is a good idea. Thus the car can actually be towed or rolled onto a trailer by winch, just saying...

I actually do believe that the BMS calculated rated/typical range could be increased @100% soc by following a certain charging behavior, yet this will not change (significantly) the actual amount of energy you can get out of your battery.

But perhaps the adviser was right and you actually got new & unused cells, initially produced and matched to form a 85 battery. How to confirm that? That is tricky on your end, some methods come to mind...

1) You could drive to a SeC and ask them to show you the onboard Diagnostic Mode, Basic tab, scroll down to the BMS section and you should look for something like this:

View attachment 776172

The above example would be from a car with f/w 2019.12.1.1 (148,438mi) and therefore with neither Brick Voltage nor Supercharging limitation. Good times, long gone.

2) Another option to gain access to the above data would be through an ODB2 dongle attached to your car and sending information via bluetooth to a paired e.g. android phone with the app "ScanMyTesla".

3) The CFDERU-method (Charge Full Drive Empty Read Used) :cool:

a) Plan a charging session e.g. to leave next day with maximum (range charge or 100%) at xx o'clock. Add another 60 minutes to actually reach 100% soc. There are a number of cars whom will stop charging and never being able to go above e.g. 98% or 97% SOC. (*)

Hint: For the sake of your Battery: Do not let the car stand (long) with maximum / 100%. It should be of no lasting impact once in a while when you use the car right afterwards to at least 90% soc or lower.

2) Start driving. When climate allows, keep heater/hvac turned of. Plan your route to drive the battery to <10% or even better ~5% soc to arrive at a charger. If you are adventurous go even slower. Yet there were instances, when Teslas shut down with 2, 3, 4, or even 5% SOC left, rare occasions and afaik unheard with a fresh installed reman battery, but you never know.

3) When reaching your lowest SOC the trips counter "since last charging" shows an accurate number of distance driven and kWh used while driving, giving you a lean buffer of 5% at the bottom and showing you what to expect.

You want to calculate the used kWh at 0%? When charged to 100% SOC and driven down to e.g. 5% SOC, you have a delta of 95% = 0,95. Next divide the used kWh by the decimal delta and there you are with your usable Energy.

Albeit, since Tesla is "adjusting" the calculated remaining range/soc at arrival depending on the current SOC, you cannot simply charge from e.g. 37% to 82% and expect to calculate the same kWh if used from full to zero. Yet when charging next to 100% or whatever max your BMS allows and discharging to or below 5% you should be able to circumvent these "adjustments"... You want to know what I am referring to? Okay, you asked :cool:

Try the following "Experiment": During your next long range trip when arriving at a SuC with e.g. 5% remaining SOC, plug in. and choose the next charging stop, skip the remaining charging time indicator by restart routing. In the Route overview the SOC at arrival is somewhat negative, e.g. -32% at arrival. For some time now you will be able to see that the SOC will raise in 1% increments and the SOC at arrival will do exactly the same... -31, -30, -29 etc. until it reaches 5%. You will notice that the SOC at arrival will be stuck there until your actual SOC raised ~5% and only then both of them will restart to raise in parallel.

Hint: Since Corona I am charging usually once a week to 94% SOC and park then with 89/88%SOC. The "vampire" drain is rather high throughout the winter. Normally I drive on a daily basis, leaving the car to rest over night with less and less SOC until ~10% and again, leavi git overnight and charge in the morning. Different during summer, way less loss , normally I will drive down to 5%, leave it overnight and drive the next morning to the free SuC. These behavior created a well balanced battery, as I was told, by leaving the car to rest with various SOC. Some claim under a certain SOC the aging is even highly reduced.


(*) A brand new 85 Battery back in the day had no problem to charge to 100% even in a timely manner. Perhaps this is limited now by the BMS regardless the age, but I would hope that a truly brand new pack would be different.

BR Oaito.
Believe it or not after 3 months my range has increased gradually from 230 miles (day 1 after replacing new reman battery pack) to 244 miles as of yesterday, maybe continue to hit above 250 miles mark . I am very satisfied