What about a wall connector that uses a 14-50
Nothing wrong with a 14-50. A lot of this is just selection bias. HPWCs fail too but that's chalked up to a bad install. Every 'melted' 14-50 is immediately blamed on the 14-50. Sometimes it's a bad install, sometimes it's the UMC, sometimes someone didn't plug it in all the way... etc. etc.
IMO the biggest thing that would help is charging at the current you need instead of always pushing 40 or 32A. If you only need 5kWh and you've got all night... charge at 20A or even 10A. 20A produces 75% less heat than 40A. 10A ~93% less heat.
It is clear to me and should be clear to anyone that adding a 14-50 or any other plug in the mix makes the circuit less reliable and less safe.
A fixed charger is obviously safer. The question is "how much safer?" and "is that added margin of safety worth the money to buy a dedicated charger?"
Your options for charging your car are:
- Never charge at home
- use an existing plug and your existing adapter (let's assume you've got a 14-50 in your garage from when the prior owner of your garage was a welder or had a drill press)
- plug / un-plug constantly as you need your charger in the car or connected to the plug to charge
- buy a 2nd mobile charger
- leave mobile charger plugged in and don't have it in the car
- use an existing plug and you buy an adapter for your mobile charger
- plug / un-plug constantly as you need your charger in the car or connected to the plug to charge
- buy a 2nd mobile charger
- leave mobile charger plugged in and don't have it in the car
- convert existing plug to use hard-wired charger
- add entirely new circuit
- use nema 14-50 or similar, go to "use an existing plug"
- have circuit hard-wired to connect to a dedicated charger
I think I'd say that the above is ranked from least to most expensive.
We will have a good gauge for how dangerous it is to use plugs when insurance companies start treating non-permanently installed charger setups the same way the treat aluminum wires or knob and post wiring. If insurance companies start asking "do you have an electric car? Do you charge it at home? Do you use a dedicated fixed charger or does your charger have a plug?" a bell should go off in your head saying "geez, enough incidents have happened that perhaps it isn't as safe as I thought."
I personally have an outdoor nema 6-20 plug that runs on a dedicated circuit that was originally for a 120 circuit that has 12 gauge wires; I had an electrician convert it to be a no-neutral 240v circuit and I use an adapter for my gen-1 mobile charger so I am plugging and unplugging the cord whenever I use it. I have plugged it in in the rain and it didn't kill me. I also charge at home once per month. I did not buy a fixed charger at first because I wasn't comfortable that such a dinky circuit would be good enough for my uses. I didn't want to get a bigger circuit because adding one would be opening a giant can of worms -- need new panel, new feed from utility, new meter, etc.
Turns out that after some experimenting in this latest cold snap, it is sufficient to warm a cold soaked battery after only 2 hours, so I can safely call it "good enough" and after I scrape together enough money I'll convert the outdoor outlet to a junction box and install a hardwired charger like the tesla wall charger or a clippercreek lcs20.
In the meantime, mostly, I just charge charge at work.
As far as RVs go -- how many of those draw 40a continuously for 6 hours at a shot?