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HV Battery Replacement Guide For Early MS 85kWh Pack Including Part Numbers And Prices (April/May 2023)

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My 2013 P85+ got the infamous bms_u029 "Charge level reduced" last week and after reading up on the forum and going back and forth with Tesla Service I decided to write up what I learned. Much of this info is available on this forum but buried in various threads. My hope is to make this post complete enough so people who find themselves in this situation will have to spend less time searching for info.

First things first: bms_u029 is the end of the pack. It is not repairable. It is not a false alarm.

There are 3rd party options for replacement packs. This post is not about them, it is about options from Tesla Service.

The following is for the US market. If you're in a different part of the world things may be different.

Tesla offers two options:

Option 1: Remanufactured 85kWh pack

Service will order you a reman pack. There's a gamble aspect to this: If Tesla doesn't have any reman packs in stock they will provide a software locked brand new 90kWh pack for the same price. But they won't tell you what you're getting until you pick up the car and it's too late to back out. The 90kWh pack will be locked to 85kWh and can be unlocked for the full 90kWh for $700-$1,000 (heard both numbers, unsure which is correct).

If you're lucky and get the new pack the final invoice will list an updated part number for the pack. The new pack requires installation of "Shear plates". The additional cost of the shear plates is goodwilled in case you ordered a reman pack.

1088815-01-BRemanufactured 85kWh pack. This pack is likely to have previous battery degradation.
1918190-85-AThis is a new 1014116-00-C 90kWh battery that has been software locked to 85kWh

Prices:

1088815-01-B Reman Battery$13,500
Various nuts/bolts/coolant~$100-$200
Labor$400

Total cost (Can vary between Service Centers)

~$14,000 + tax


Option 2: Guaranteed new 90kWh pack

If you're like me and don't gamble Tesla offers a guaranteed new 90kWh battery at additional cost. The new pack requires installation of "Shear plates" that adds to the parts cost.

1014116-00-C
New 90kWh battery.

Prices:

1014116-00-C New 90kWh Battery$17,000
Various nuts/bolts/coolant/shear plates$342
Labor$400

Total cost (Can vary between Service Centers)

$17,742 + tax

Both options come with a 4 year/50k mile warranty.


Differences between reman 1088815-01-B pack and 1014116-00-C/1918190-85-A new pack:

The 1088815-01-B reman pack is a 16 module 400V pack, the same as originally installed. To the best of my knowledge it will not have new cells. These are packs that failed due to bad BMS boards, wiring etc but the cells themselves were ok. The pack will have degradation and still be part of "charge gate", or slowed down supercharging speeds. Range can be up to 265 miles but will likely be lower due to degradation.

The 1014116-00-C/1918190-85-A new pack is a 14 module 350V pack. It's basically a modern 100kWh pack with 2 modules removed. Once installed the car should no longer be part of "charge gate" and get much faster super charging speeds. Range for the locked 1918190-85-A is 272 miles. The 1014116-00-C (or unlocked 1918190-85-A) is 297 miles.

Hope this helps! Additions/corrections always welcome!


17239226606_6730b3311b_b.jpg

"Tesla Model S electric car at Berkeley, San Francisco Bay Area" by mariordo59 is licensed under CC BY-SA 2.0.
Admin note: Image added for Blog Feed thumbnail
 
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guys, I am not in the S club, but a def fan as you guys are pioneers
curious, value of your S at this time, cost for the batter change, highest number and cost for equiv new S
does it make sense? I hope I can do the same in 10 years with my MYP, change the battery, but maybe that def wont make sense
It's not worth it, the car is only worth like 23k with a battery swap can you sell it for 40k? doubt it.
 
My 2013 P85+ got the infamous bms_u029 "Charge level reduced" last week and after reading up on the forum and going back and forth with Tesla Service I decided to write up what I learned. Much of this info is available on this forum but buried in various threads. My hope is to make this post complete enough so people who find themselves in this situation will have to spend less time searching for info.

First things first: bms_u029 is the end of the pack. It is not repairable. It is not a false alarm.

There are 3rd party options for replacement packs. This post is not about them, it is about options from Tesla Service.

The following is for the US market. If you're in a different part of the world things may be different.

Tesla offers two options:

Option 1: Remanufactured 85kWh pack

Service will order you a reman pack. There's a gamble aspect to this: If Tesla doesn't have any reman packs in stock they will provide a software locked brand new 90kWh pack for the same price. But they won't tell you what you're getting until you pick up the car and it's too late to back out. The 90kWh pack will be locked to 85kWh and can be unlocked for the full 90kWh for $700-$1,000 (heard both numbers, unsure which is correct).

If you're lucky and get the new pack the final invoice will list an updated part number for the pack. The new pack requires installation of "Shear plates". The additional cost of the shear plates is goodwilled in case you ordered a reman pack.

1088815-01-BRemanufactured 85kWh pack. This pack is likely to have previous battery degradation.
1918190-85-AThis is a new 1014116-00-C 90kWh battery that has been software locked to 85kWh

Prices:

1088815-01-B Reman Battery$13,500
Various nuts/bolts/coolant~$100-$200
Labor$400

Total cost (Can vary between Service Centers)

~$14,000 + tax


Option 2: Guaranteed new 90kWh pack

If you're like me and don't gamble Tesla offers a guaranteed new 90kWh battery at additional cost. The new pack requires installation of "Shear plates" that adds to the parts cost.

1014116-00-C
New 90kWh battery.

Prices:

1014116-00-C New 90kWh Battery$17,000
Various nuts/bolts/coolant/shear plates$342
Labor$400

Total cost (Can vary between Service Centers)

$17,742 + tax

Both options come with a 4 year/50k mile warranty.


Differences between reman 1088815-01-B pack and 1014116-00-C/1918190-85-A new pack:

The 1088815-01-B reman pack is a 16 module 400V pack, the same as originally installed. To the best of my knowledge it will not have new cells. These are packs that failed due to bad BMS boards, wiring etc but the cells themselves were ok. The pack will have degradation and still be part of "charge gate", or slowed down supercharging speeds. Range can be up to 265 miles but will likely be lower due to degradation.

The 1014116-00-C/1918190-85-A new pack is a 14 module 350V pack. It's basically a modern 100kWh pack with 2 modules removed. Once installed the car should no longer be part of "charge gate" and get much faster super charging speeds. Range for the locked 1918190-85-A is 272 miles. The 1014116-00-C (or unlocked 1918190-85-A) is 297 miles.

Hope this helps! Additions/corrections always welcome!


View attachment 934639
"Tesla Model S electric car at Berkeley, San Francisco Bay Area" by mariordo59 is licensed under CC BY-SA 2.0.
Admin note: Image added for Blog Feed thumbnail

Current owner of my former 2015 MS85D had pack replaced under warranty with this reman 85Kw pack per the invoice:

1088934-01-E

No word on what the label says or actual range.

Prior pack was original with very little degradation and low miles and very little weather exposure
 
road trips are so much better now
it charged to 304 the first chance i got after they uncorked it
now it charges to like 292. went down pretty quick, i had it installed in november.
model s 85d 2015

Several of us that got the new battery noticed that the estimated 100% range went to 293 in the last few updates. Could be that Tesla matched the stated EPA range of the S90, or something like that. If that is the case, it gives an extra 1-2% upper buffer for degradation or balancing. Still great batteries. Mine is still rocking. 400 MPH charging is definitely NICE. I am very pleased!
 
guys, I am not in the S club, but a def fan as you guys are pioneers
curious, value of your S at this time, cost for the batter change, highest number and cost for equiv new S
does it make sense? I hope I can do the same in 10 years with my MYP, change the battery, but maybe that def wont make sense
By that time they'll have the "battery swap at a traffic light" perfected!
 
  • Funny
Reactions: geordi
Kinda bummed to see in the video that the peak speed wasn't higher with the new battery but def seems to hold higher rate for longer in the charge curve. Even my original P85D battery I'd hit peak speeds up to 130kwh recently on some chargers, while brief its def improved a bit since charge gate as of late.
 
Update on my new 90kWh battery: Did my first SC to see what charge speeds it has. Charged from 75 miles range to 210 and saw double the kW throughout the charging session compared to the old 85 kWh battery. Got 118 kW at 75 miles and still over 100 kW at 130 miles. Charging was still free as expected.

Happy with the new battery. Just wish it wasn't so much money.
 
Update on my new 90kWh battery: Did my first SC to see what charge speeds it has. Charged from 75 miles range to 210 and saw double the kW throughout the charging session compared to the old 85 kWh battery. Got 118 kW at 75 miles and still over 100 kW at 130 miles. Charging was still free as expected.

Happy with the new battery. Just wish it wasn't so much money.
Thx for the update. By new you mean $20k new vs $15k reman?

My $20k new (eventhough I paid $15k, Tesla honored my original $15k reman quote when new came in) charge numbers consistent with yours.

What 100% State of Charge range do you estimate on the 90 kWh? Around 300 miles?
 
Well, you did that calculation assuming that 200,000 miles' worth of electricity cost $0. It isn't. It's cheaper than gas, but does cost something. I see EV fans do this frequently.

A lot cheaper where I live, under 10 cents a kilowatt hour. Plus, I'm barely over 8 years and have more than 268,000 miles on mine. Still the original battery, still going strong. Although I did buy the 057tech extended warranty.