I took in the model 3 today and went over the CAC test results with the Tesla rep for my model S.
I don’t want to get into great detail about the test results because I don’t want anyone to possibly get in trouble (I was requested not to photograph the computer screens or to write notes of what I reviewed). Suffice it to say, I was disappointed by what the CAC test report shows (or more accurately, doesn’t show).
Basically, my battery is shown as being way better than the same type battery out there (same age and mileage). In fact, numerous CAC tests were performed over the past several months, with each subsequent test showing the battery in my car being “more better” than the comparison batteries in the previous test.
Based on the Ah result of the CAC tests (which was the same on every test), my battery has a capacity of about 75.7 kWh. However, my battery is currently capped at 68-69 kWh.
The Tesla rep has no explanation for why my car is capped, other than I am part of a test group. He is unable to tell me whether there is any problem with my battery that resulted in the capping (he said Tesla operates like the military and only tells him what they deem he needs to know). He indicated that the BMS firmware on my car is unique, he has not seen my version on any other car in his coverage area. He insists I will eventually get an update that will likely uncap the battery, but there are no updates pending for my car at this time. I informed him that my car is not connected to WiFi, and he said it doesn’t matter, his system would show if there is an update available for my car and if I had no WiFi the update would be sent via LTE. I can vouch that I have received numerous updates via LTE only for at least the past 3 years.
As an aside, their log shows exactly what firmware versions have been available for my car, which ones were installed (and when) and which ones (if any) are available to be downloaded and installed. I never had an update fail to install, so I’m not certain if their records would show failed installs.
As to how each subsequent CAC test shows my battery to be better than the “general battery population” by a greater amount while the Ah of my battery remains unchanged, I can only conclude that it means that the general battery population is getting worse (maybe more batteries are being capped). What I mean is, say there are 10 batteries of my age and mileage in a comparison group and only my battery is capped. My battery would show as being worse than the general battery population. Now over time, the other batteries get capped to a level lower than mine. Although my battery remains exactly like it was in the first CAC test, the second CAC test will show my battery to be better than the general battery population. So being told your battery is 10%, 20%, 30% or whatever better than other batteries in the comparison group tells you nothing unless you are also told whether the other batteries are also capped. In this regard, another Tesla rep told me that the new policy for model S battery replacement is that your battery must be more than 30% below the average battery of the same age and mileage. The more cars Tesla caps, the lower the range the average battery in the comparison group will have, and thus, the more difficult it becomes to qualify for a replacement battery.
I asked about requesting that a Tesla remove the cap on my car. The Tesla rep said it is not going to happen until such time as Tesla decides they want to remove the cap or they are ordered to do so by a court.
Incidentally, I was given a model S car as a loaner. The trunk of the car indicates it is a P85. However, the touchscreen says it is a P90. At an 81% charge level, the loaner has an indicated range of 220 miles, whereas my 81% range is approximately 188 miles.