Hey AmpedRealtor,
It all depends on exactly how it's designed, but for starters the CHAdeMO inlet is that much in itself, as an example Yazaki connectors and plugs run 500 pounds for receptacles and 1200 for plugs. Then add on the Model S plug along with a cable that will support the 120A of current, and that adds another few hundred dollars (~300+). That's $800+ before adding anything for the computer card that needs to interface the two, or the whole assembly, assembly costs, engineering costs, testing costs, certification costs, or profit.
Personally I think there are a couple of reasons that there is no adapter.
1. CHAdeMO chargers are not that much better than an HPWC. Most CHAdeMO systems are ~2X faster than an HPWC, some barely over 1X. (vs 6x with the upcoming 120KW Superchargers). I know it's hard to remember this while sitting at a charge station that takes 16 hours to charge up while next to it is a CHAdeMO station that would fill you up in 2 hours (I've been there) but that's why I think demanding that 80Amp charge stations rather than the current 30A stations would in the end be more helpful for more people.
2. Creating an adapter is expensive, and a PITA.
3. They would give credibility to a very inferior standard and unfortunately many times credibility will chose a winner over a superior standard. I'll point out here that Tesla's connectors can supply almost 2x the MAXIMUM energy that either CHAdeMO or the SAE plugs can, which are all really limited by their max current as the voltages are set by the battery pack charge level (200A vs 350A+).
Also for those that want a little more detail on how a charge session runs via CHAdeMO, here are my notes (snagged long ago from online sources):
1- Signal to start sent from charger to car
2- CAN bus data sent from car to charger indicating target charge voltage and capacity of pack
3- CAN bus data sent form charger to car indicating max current and voltage available
4- Car verifies compatibility and then sends ok to start charging.
5- Charger confirms start then car closed relay and commences sending voltage and current targets for charger to run.
6- Charger follows the voltage and current commands of the car. the car meanwhile is checking on pack status. If the car wants to stop it sends a zero current signal to the charger. On confirmation of zero current it then removes the ok to start charging.
7- Charger terminates charge cycle.
Peter
I would love someone to tell me why this adapter should cost more than $500. Is it made of gold or something?
If Tesla were named Apple, I would know exactly why there was no CHAdeMO adapter - because they don't want to give credibility to CHAdeMO as a competing DC charging standard. Tesla wants Superchargers to be the standard, hoping to leverage those superchargers to serve other vehicles at some point for a fee. Opening that up to CHAdeMO DC charging devalues the infrastructure that Tesla is building and would like to leverage down the road.
I suspect the slowness of getting a CHAdeMO adapter has less to do with technicals and cost, more to do with Tesla wanting to own as much of the "ecosystem" as possible.