I came across this article:
http://jalopnik.com/heres-what-those-little-dots-are-on-the-edges-of-your-c-1791075995
There's a paragraph in there that drew my attention relative to our problem:
"UPDATE: An engineer with Pittsburgh Glass Works contacted me to point out another, more important purpose for the dots! He told me that Windshields are bent in a hot oven (like the one seen here), and that, because the frit band is black, it tends to heat up faster than the transparent glass. A sharp thermal gradient between the frit and the clear glass can cause optical distortion, or “lensing,” so faded dots are used to help create a more even temperature distribution, minimizing this distortion (and also hiding it from view)."
I don't recall seeing faded dots on any Model X I've seen. Perhaps this is contributing to the problem.
http://jalopnik.com/heres-what-those-little-dots-are-on-the-edges-of-your-c-1791075995
There's a paragraph in there that drew my attention relative to our problem:
"UPDATE: An engineer with Pittsburgh Glass Works contacted me to point out another, more important purpose for the dots! He told me that Windshields are bent in a hot oven (like the one seen here), and that, because the frit band is black, it tends to heat up faster than the transparent glass. A sharp thermal gradient between the frit and the clear glass can cause optical distortion, or “lensing,” so faded dots are used to help create a more even temperature distribution, minimizing this distortion (and also hiding it from view)."
I don't recall seeing faded dots on any Model X I've seen. Perhaps this is contributing to the problem.